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TIP102

TIP102 Motion Controller with Incremental Encoder Feedback
TIP102
TIP102 Motion Controller with Incremental Encoder Feedback

The TIP102 family are IndustryPack® compatible modules with complete one or two axes high precision motion control interfaces, using incremental encoder with RS422 or TTL signal level for position feedback. The transition module TIP102-TM is required for the signal conditioning and optional galvanically isolation of the various input and output signals.

The position feedback is provided by an incremental encoder interface and a 24 bit up/down counter. The level of the encoder signals can be TTL or RS422. Optionally the encoder signals can be isolated on the transition module by high speed optocoupler. The encoder signals pass a digital filter for noise suppression before they are fed into the counter and the reference logic. The counter is programmable for single, double and quadruple analysis of the encoder two phase signals.

TIP102-TM-23Calibration of the position feedback to an absolute reference point is done by a programmable reference logic. Several modes of operation and hardware configurations for the reference switch and the encoder zero pulse are selectable. During normal operation the automatic recalibration of the measurement system is practicable with the Auto-Reference mode, whenever the system passes the reference location.

Two isolated 24V DC digital inputs have limit switch functionality. Each of these inputs drives a floating optocoupler output as hardware feedback. These outputs can be used to disable the power on the motor power amplifier, dependent on the actual direction. One additional isolated 24V digital input is for free use by the software, for example as emergency stop input. A floating optical output can be controlled by software, for example as enable signal for the motor power amplifier.

A 16 bit digital to analog converter (DAC) produces a +/-10V controller output signal which can be used as speed or torque source for the power amplifier of the motor drive system. A galvanically isolation of this signal with the help of an isolation amplifier will be supplied as a transition module option. A 12 bit analog to digital converter (ADC) with a configurable input voltage range is also available.

Technical Specifications

Logic Interface IndustryPack® Logic Interface
Size Single Size IP
I/O Interface

50-conductor flat cable

Number of Axes

TIP102-1x: 1 axis

TIP102-2x: 2 axes

Encoder Interface

Incremental encoder interface with 24 bit up / down counter

Wait States

No wait states

Input Count Frequency

Up to 1.2MHz

Analog Input

1 ADC per axis, 12 bit, 10µs, input voltage +/-10V

Analog Input Overvoltage

Up to 25Vpp

Analog Output

1 DAC per axis, 16 bit, output voltage +/-10V

Analog Output Current

+/- 5mA

Digital Inputs

5 inputs per axis TTL level

Digital Outputs

2 outputs per axis TTL level

External Trigger

TTL input and TTL output

Power Requirements

50mA typical @ +5V

Temperature Range

Operating 0°C to +70°C

Storage -45°C to +125°C

Humidity

5 - 95% non-condensing

MTBF

229000h

Transition Module

TIP102-TM-xx required, provides signal conditioning and optional isolation of digital and analog I/O signals

Manuals

TIP102 Data Sheet
TIP102-DOC User Documentation for TIP102
TIP102-SW-12 OS-9 Software Support for TIP102
TIP102-SW-42 VxWorks Software Support for TIP102